Blister Card Packaging 

Blister card packaging is a type of packaging that consists of a blister pack and a blister card. The blister pack is a transparent plastic container that holds the product securely, while the sliding card is a cardboard or plastic card that covers the blister pack and allows it to slide in and out.
The blister pack is usually made of PVC or PET plastic and is molded to fit the product. It has a cavity that holds the product and a plastic film that seals the product inside. The sliding card is designed to fit over the blister pack and has a cutout or window that allows the product to be visible.
To use blister card packaging, the consumer slides the card to reveal the product inside the blister pack. This type of packaging is commonly used for small consumer goods such as toys, electronics, cosmetics, and pharmaceuticals. It provides protection for the product, allows for easy visibility and access, and can be customized with branding and product information.

 

  • Clear Slide In Card Blister Pack
    Blister Card Packaging is a great way to allow your product to be completely visible to the buyer, while keeping the plastic used to a minimum. Our blister cards are printed on certified blister card
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  • Disposable Clear Packaging Blister Card
    A Slide Blister incorporates larger flanges that fold around the back of the package so that you can slide a card into the package. The advantage of this type of blister packaging is that no sealing
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    A Slide Blister incorporates larger flanges that fold around the back of the package so that you can slide a card into the package. The advantage of this type of blister packaging is that no sealing
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    Sliding card blister packaging Product specification Advantages of blister packaging 1).Excellent produce experimence in plastic box for more than 15 years; 2).Customer-oriented, quality first,but
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  • Clear Slide Card Blister Packs
    1.Make your product more attractive ,helps sell the goods well. 2.With hanging hole,more convenient.. 3.With insert cards ,you can put your brand name and logo on it
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  • Sliding Blister Card Packaging
    Sliding Card Blister Packaging. Three edges folded blister shell in customized shape and size with the customized printing sliding paper card
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    A slide in card blister pack is a plastic packaging solution for products that can be hung from a hook by a hanger hole in store? However unlike clamshell blister packs, this package doesn’t have a
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    Insert cards are a key component in many retail packages ,such as clamshells and slide blister packs . 1.You can put your brand name and logo on it . 2.Make your product more attractive. 3.Protect
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  • Double Blister Card Packaging
    1.Blister clamshell that could be self locked without any mechine2.Insert card to show your brand and product illustration3.Clear material to display the inside products and protect it from dirt
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  • Clear Toy Slide Card Packaging
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    A slide in card blister pack is a plastic packaging solution for products that can be hung from a hook by a hanger hole in store.
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Stardeal Advantages

Wide Application

Our main packaging products made with PET, PS, PVC, PP, and other materials are widely used in cosmetics, toys, electronics, hardware, medical, gift, and many other industries.

Advanced Production Equipment

Stardeal has a modern factory, which includes blister forming machines, advanced forming machines, cutting machines, automatic folding machines, and so on. These facilities contribute to stable and efficient mass production.

Awesome Services

Stardeal wins trust and receives a great reputation from clients by offering high-quality products and superb 24-hour service. We can also customize packaging according to customer needs to meet their requirements and provide them with convenience.

Broad Market

As a result of our high-quality products and outstanding customer service, we have gained a global sales network reaching North America, South America, Eastern Europe, the Middle East, Central America, Southern Europe, Northern Europe, etc.

 

Brief Introduction to Blister Card Packaging

Blister packaging is often used for hygiene, cosmetics, DIY, stationery, food and many other products. They are always used wherever products ought to be almost completely visible, but protected at the same time, hence why they are also frequently referred to as 'visibility packaging'. Blister packaging comprises a cardboard blister card, the colour and blister coating layers, the contents (product) and usually a plastic cover. These components must be perfectly coordinated with one another if they are to achieve a high-quality result.

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Types of Blister Packaging

Wax Melt Mold Clamshell

Thermoformable Blister Packs

Thermoformed blister packs are the most common. The thermoformable blister packaging process involves heating a sheet of plastic or polymer to a temperature where it can be formed using a mold. Thermoformed blister trays are used in medicine and food packaging.

Video Game Protector Box

Face Seal Blister

In this form of packaging, a formed plastic sheet having the shape of the product is heat sealed to a paperboard. A full-face seal blister has the plastic packaging from edge to edge of the packaging.

Phone Case Plastic Packaging

Trapped Blister

This type of packaging uses a single thermoformed sheet trapped inside die-cut cardboard. No sealing tools are required for this.

Bath Bomb Plastic Molds

Full Card Blister

Here, the blister extends on all sides and wraps around the paper lid.

Video Game Box Protectors

Clamshell

Clamshell is a form of packaging that uses a hinged thermoformed sheet of plastic. This is generally used to pack heavier goods. This type of blister packaging can be reused. A two-piece clamshell is also available that uses two plastic sheets instead of a hinge. A tri-fold clamshell has a bottom stand that allows products to stand upright on store shelves.

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Skin Packaging

This manufacturing technique uses heating and vacuum to form the blisters. The products themselves are used as the molds. The product is sandwiched between heated plastic sheets and the air in the middle part is vacuumed.

Materials of Blister Card Packaging

 

 

Polyvinyl Chloride (PVC)
This is the most widely used material for blister packaging due to its low cost and ease of forming. PVC dominates around 95% of the blister packaging market. The PVC forming film is rigid because of the absence of any plasticizers or softening agents. Due to its toughness and clarity, it is ideal for protecting goods while adding value by allowing prospective buyers to see the product. Moreover, PVC films have good barrier characteristics and chemical resistance. The typical thickness of the forming film is in the range of 0.08-0.012 inches (0.2 to 0.3 mm). Since heating is an integral operation in PVC film forming processes, stabilizers are added to withstand the thermal and shear conditions throughout the process. Stabilizers must be FDA approved for food contact applications

 

Polyvinylidene Chloride (PVDC)
PVDC, though not a forming film material in itself, is applied to other substrates such as PVC and aluminum to impart better barrier properties by a factor of five to ten. PVDC coatings are one of the few compounds that can provide both moisture and oxygen barriers. Other desirable characteristics of PVDC are heat-seal ability, high gloss, transparency, and flexibility. These are applied not only to the forming film but also to the lidding structure as well. PVDC is applied on the surface in contact with the product. Like PVC, it can also undergo thermally induced dehydrochlorination, which threatens the environment.

 

Polypropylene (PP)
Polypropylene emerged as an alternative forming film to PVC. Its water vapor permeability is comparable to PVDC-coated PVC. It is preferred in some regulated regions since it does not produce harmful chemicals when incinerated. Also, it can easily be recycled than PVC. Its main disadvantage is the difficulty of processing. PP cannot be readily fed to a standard blister packing machine. The range of operating temperatures for thermoforming PP is very narrow and must be controlled precisely. Warping and post-processing shrinkage can occur, which decreases the quality of packaging.

 

Polyethylene (PET)
Another candidate to replace PVC is PET. Polyethylene is used for packaging food and consumer goods but is less often for blister packaging of medicines. This is because PET has a higher water vapor permeability than PVC. It can be solved by adding a layer of PVDC, but it defeats the purpose of preventing the release of harmful gases.

Advantages of Blister Card Packaging

 

 

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Wide Variety

Blister packaging comes in a wide variety of shapes, sizes and strengths. The different variations mean you can choose the packaging solution that best protects your products based on how you intend to transport them.

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Keeps Items Fresh

For long-haul shipping, blister packaging can protect perishables from air and moisture exposure, minimizing deterioration. Foods and medications are protected from environmental factor-induced spoilage when packaged in blister packs. Blister packaging is usually water-resistant, and it protects against ultraviolet (UV) light and any impacts so your products remain fresh and undamaged throughout the duration of the journey.

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Security

Shipping medications raises concerns that the product could be tampered with. Blister packaging makes it difficult for a non-intended recipient to access the product, and it's easy to tell when blister packs have already been opened, making them safe vehicles for transporting medications.

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Cost-Effective

Blister packaging can reduce shipping costs because it reduces the need for additional packaging. Plus, they can be customized in a variety of ways to fit any product, which makes items easier to store in cardboard boxes for bulk shipping.

Application of Blister Card Packaging

 

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01

Cosmetics and Personal Care Products

Hygiene and integrity are the top priorities of cosmetics and personal care products. Blister packaging is capable of creating a protective barrier between the product and external elements. This helps to guarantee product quality. Further, the customizable packaging can showcase the content and branding.

Data Cable Packaging Box

 

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Promotional and Sample Products

Blister packaging is a go-to for packaging promotional and sample products, including trial-sized items, freebies, and gift sets. This type of packaging is effective in highlighting the product's features and creating an attractive presentation that catches the eye of potential customers.

Clear Plastic Printed Box

 

03

Sports and Fitness Products

For sports and fitness products, blister packaging with visual transparency can highlight materials, colors, sizes, designs, and features of the contents. The protective packaging also ensures the product reaches customers in optimal condition.

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04

DIY and Craft Supplies

Blister packaging is often used for DIY and craft supplies like buttons, beads, small craft tools, and art supplies. It keeps the items organized and visually appealing, allowing customers to select the desired products.

 
Blister Packaging Process

Forming

Blister cavities or pockets are created by a forming die, whether thermoforming or cold forming.

Filling

Products to be packaged are placed into the formed cavities at the filling station of a blister packaging machine.

Sealing

After the products are filled, the backing material (usually a paperboard, foil, or plastic sheet) is heat-sealed to the blister cavity to enclose the product securely.

Perforating and Cutting

4.The sealed blister packs are then perforated and cut using precision cutting dies.

Our Factory

 

Independent and advanced factories and experienced workers have made us a well-known supplier in the blister packaging industry.

 

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Our Certificate

 

As a professional manufacturer of plastic blister packaging, we have been certificated by ISO, SGS, CE, BSCI, ROHS, etc.

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FAQ

Q: What materials are used for blister packaging?

A: Blister packaging is comprised of PET (polyethylene terephthalate) or PVC (polyvinyl chloride) plastic packaging. The rugged material used for blister packs makes them ideal for a wide range of applications, such as pharmaceuticals, electronic equipment, or toy products.

Q: What material is used for blister cards?

A: The core point of a blister pack is a piece of thermoformed plastic, a backing substrate (a cardboard or aluminum card), or another piece of plastic covering the backside of the package (formally called “clamshell” blister packs).

Q: Why is blister card packaging so popular?

A: Because blister pack design is so versatile and the materials are lightweight and inexpensive, many companies look to blister packs as an economical packaging option.

Q: How are blister cards made?

A: Blister packaging is a type of packaging produced by heating a sheet of plastic and moulding it into shape to form a bubble or pocket the 'blister' that completely covers the product. A traditional blister pack is known as a face seal blister and has a cardboard back.

Q: Can the blister cards be recycled?

A: You can recycle the cardboard box and paper inserts from any blister packs at home in your domestic recycling bin. If your recycling bin is full or you've got lots for disposal, you should be able to recycle medicine blister packs at your nearest household waste recycling center too.

Q: How durable is blister packaging?

A: Blister packaging features a robust design. The durable plastic blister can effectively protect products against pressure and impacts during transportation and storage. It also can prevent tampering to safeguard brand integrity.

Q: How to open a package with blister card packaging?

A: Break the tamper seal with a fingernail or other sharp object. Remove the blister top by holding the bottom flap and carefully pulling the top half of the pack straight up and away.

Q: Are blister cards child-resistant?

A: Blister packs are a potentially child-resistant packaging option that have also become common on store shelves and inside medicine cabinets. When they are manufactured with the right materials, blister packs can deter children from accessing drugs that could cause them harm.

Q: Are there any design restrictions for blister card packaging?

A: Clamshell or blister packaging can have little restrictions on size.

Q: Can blister card packaging be used for both retail and online sales?

A: Yes. Blister packaging supplies are known for their durability. They act as a shield for the product, guarding against external contaminants and potential damage, all while maintaining product integrity. The combined benefits of protection, clarity, and aesthetics inherent in blister packaging play a pivotal role in influencing purchasing decisions, thus potentially boosting sales.

Q: What is the difference between blister packs and blister cards?

A: Certainly, the terms “blister cards” and “blister packs” are often used interchangeably, but there are subtle distinctions.
Blister Packs: The term generally refers to the entire package – the plastic bubble (or ‘blister’) and the backing. The backing can be of various materials, including cardboard, foil, or even more plastic.
Blister Cards: This specifically denotes the cardboard backing onto which the blister (or plastic bubble) is sealed.

Q: How do you control the quality of Blister Card Packaging?

A: Material Inspection: Ensuring that the materials used, from the plastic covers to the card backings, are of the highest quality is a priority. Only premium blister packaging supplies can ensure that the end product meets the rigorous standards of durability and visual appeal.
Precision in Die-Cutting: Any misalignment or uneven cutting can make the product appear subpar. Precision in this stage is crucial to ensure the product sits perfectly within its protective casing.
Sealing Integrity: One of the primary purposes of blister packs is to protect the product inside. A thorough quality check must confirm that the sealing process is airtight, preventing any external contaminants from reaching the product.
Graphics and Print Clarity: The typography, graphics, and color fidelity play a significant role in capturing consumer attention. Regular checks ensure that every design element is crisp, clear, and true to brand specifications.
Functionality Tests: Lastly, it’s essential to test the functionality—can consumers easily access the product when needed, and does the packaging protect during transportation? A functional design enhances the user experience significantly.

Q: How does Blister Card Packaging enhance product visibility?

A: Blister packaging gives your product superior visibility in a secure rigid package. The clear plastic blister showcases and protects your product so consumers can easily see what they are buying. The clear rigid blister reveals and protects your product.

Q: Is Blister Card Packaging tamper-resistant?

A: Yes, Blister Card Packaging can be designed with tamper-resistant features, such as heat-sealed blisters or special closures, to ensure the integrity of the product.

Q: Can Blister Card Packaging be recycled?

A: For recycling, your best bet is to separate all the different components. Tear away any paper or metal before placing blister packs in the recycling bin. All these products should be recyclable on their own, but leaving them connected will likely mean the paper or aluminum gets thrown away.

Q: What are the components of a blister pack?

A: There are four main components involved in blister packaging. These are the forming film, lidding, heat-seal coating, and prints. The forming film and lidding are the main structural components that account for almost the total weight of the packaging. The heat seal layer creates a bond between the two structures.

Q: Can Blister Card Packaging be used for high-value or delicate items?

A: While face seal blister packaging offers basic product protection, it may not be suitable for fragile or high-value items that require robust security.

Q: Can patterns be printed on blister card packaging?

A: Yes. We can prepare backing cards by printing product-related images, embossed logos, and captivating graphics, or give us your artwork and have them printed with our unmatched digital printing capabilities to bring a wow factor to your packaging.

Q: Why do drug companies use blister packs?

A: For the pharma industry, blister packaging protects medicines & products against physical damage, mechanical damage, biological contamination, and degradation.

Q: What medication cannot go in a blister pack?

A: Some medicines cannot be put into blister packs. Examples include inhalers, eye drops, and medicines that are taken only as needed.

We're professional blister card packaging manufacturers and suppliers in China, specialized in providing customized blister plastic packaging. Please feel free to wholesale bulk cheap blister card packaging from our factory. Also, free sample and quotation are available.

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