Plastic blister tray is a general term used to produce plastic products using a blister process and package the products with corresponding equipment. It mainly uses high-quality PVC, PET, PP, PS and other various plastic materials to produce high-end and various specifications of blister tray.
Blister tray can improve the price and image of the product itself, as well as the role of shaping and dissemination, which has a significant impact on the brand image and popularity of the company.
Blister tray is for the purpose of displaying and protecting products. The packaged products are mostly small commodities, which can be placed or hung on supermarket shelves, so that your products can be perfectly displayed in front of customers to promote product sales.
Blister tray is used to separation, shockproof, and foil. The products packaged are mostly electronics, IT, industrial parts, toys, stationery, food, handicrafts and cosmetics
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Stardeal Advantages
Wide Application
Our main packaging products made with PET, PS, PVC, PP, and other materials are widely used in cosmetics, toys, electronics, hardware, medical, gift, and many other industries.
Advanced Production Equipment
Stardeal has a modern factory, which includes blister forming machines, advanced forming machines, cutting machines, automatic folding machines, and so on. These facilities contribute to stable and efficient mass production.
Awesome Services
Stardeal wins trust and receives a great reputation from clients by offering high-quality products and superb 24-hour service. We can also customize packaging according to customer needs to meet their requirements and provide them with convenience.
Broad Market
As a result of our high-quality products and outstanding customer service, we have gained a global sales network reaching North America, South America, Eastern Europe, the Middle East, Central America, Southern Europe, Northern Europe, etc.
Located in Shenzhen, China, Stardeal has been in the professional field of blister plastic packaging for more than 20 years. We have our own factory with experienced workers, becoming one of the most well-known manufacturers in the industry. Our main products include blister trays, plastic clamshell packaging, blister card packaging, clear plastic boxes, protective face shields, etc.
Materials of Blister Tray
Blister packaging is made using several types of rugged polymers, including:
PS Plastic Sheet
has low density, poor toughness, easy to burn, and produces styrene gas (a harmful gas) when burning, so it is generally used to produce various industrial plastic trays.
PVC Plastic Sheet
has moderate toughness and is not easy to burn. When burning, chlorine gas will be generated, which will have a certain impact on the environment. PVC is easy to heat and seal, and can be sealed by sealing machine and high-frequency machine. It is the main raw material for the production of transparent plastic products.
PET Plastic Sheet
has good toughness, high transparency, easy to burn, does not produce harmful gas when burning, and belongs to environmental protection materials. But the price is high, suitable for high-end plastic products. The blister shells of European and American countries generally require the use of PET hard sheets, but it is not easy to heat seal, which brings great difficulties to packaging. In order to solve this problem, people use a material called PETG, which has both the heat-seal ability of PVC and the high environmental protection and transparency of PET, but the price is higher.
Advantages of Blister Tray
Individual Packaging
The first notable use of blister packs was for packaging pills. Blister packaging is a cheap and convenient way of packaging individual doses of a drug. Also, the packaging can be marked to aid effective administration. Individual packaging helps maintain the quality of the contents through containment in separate cavities or pockets. Damage to any part of the packaging material will not affect the whole
Maintaining Product Integrity
Forming films and lidding structures are created according to the sensitivity of the product to moisture, oxygen, and light. The packaging components can be laminated with barriers that block the penetration of external elements. Opaque materials such as aluminum block light, preventing product degradation through UV radiation.
Tamper Protection
Blister packs, when opened, cannot be returned to their original form. Blister packaging has an inherent tamper-evident mechanism since it is impossible to separate the lidding to the blister card without causing visible damage. This helps deter package pilferage not only in pharmaceuticals but also in consumer goods such as electronics.
Visibility of Product
Blister packs, and skin and clamshell packaging are also used for retail products since they allow consumers to see the product through the packaging. In addition, the lid or backing material is colored and designed to attract prospective buyers.
Application of Blister Tray
Unit Dose Packaging
If you want to package a single dosage, blister packaging is a solid choice. It works well in reducing the risk of dosage errors and improving patient safety, especially in hospitals and long-term care facilities.
Medical Devices
Wound dressings, disposable syringes, catheters, surgical instruments, and other medical devices are often packaged using blister packaging. This method protects the devices against damage, keeps them sterile, and provides clear labeling and instructions.
Toys and Games
One unique benefit of blister packaging for toys and games is its ability to provide customers with a tactile and interactive experience. The packaging allows potential buyers to see and touch the product through the clear plastic, providing a hands-on feel of the toy or game before making a purchase decision.
Electronics and Accessories
If you're a manufacturer of consumer electronics, choosing blister packaging is a smart move to safeguard your products. Electronic components are sensitive and need protection against moisture, static, and physical damage during transportation and storage. Blister packs can do the job for you.
Electrical Components
Blister packaging finds applications in electrical systems. It can hold small components like switches, fuses, connectors, and bulbs. The packaging protects against physical damage, dust, moisture, and corrosion, keeping the product well-functioning.
Hardware and Tools
Hardware items like screws, nails, drill bits, and small tools are often blister-packaged. The packaging helps to keep these items organized and intact, allowing customers to see the contents before purchase.
Process of Making Blister Tray
First, a heat-sealed blister is formed using an aluminum resin tool. This process can be expensive, which is why it makes the most sense to pack a decent number of products when using blister packaging.
The cardboard backing is printed, using a special printing process that has adhesive in it. When dry, it looks and feels no different from normal printed cardboard, but under heat and pressure the glue melts, meaning the plastic blister can stick to it.
The blister is placed into a specialized part of the sealing machine, known as the sealing jig. The product is placed into the blister and the card is added.
The jig is rotated on a turntable and a hot metal plate is applied.
Pressure is applied to the plate to seal the blister to the card.
The turntable is rotated again, the final blister pack is removed and packed into outer packaging for distribution.
Independent and advanced factories and experienced workers have made us a well-known supplier in the blister packaging industry.
Our Certificate
As a professional manufacturer of plastic blister packaging, we have been certificated by ISO, SGS, CE, BSCI, ROHS, etc.
FAQ
Q: What does blister mean in packaging?
Q: What type of plastic is blister packaging normally made of?
Q: Can blister packs be recycled?
Q: Are there biodegradable types of blister/clamshell packaging?
Q: Why is blister packaging better than skin packaging?
Q: What is another word for blister packaging?
Q: What must a blister pack have?
Q: Why are tablets in blister packs and not bottles?
Q: What is the process of thermoforming blister packaging?
Q: How are blister packs filled?
Q: What’s the difference between clamshell and blister packaging?
Simply put: Clamshell Packaging = 2 halves of blister packs (hinged or sometimes apart) Blister Packaging = a blister pack + a paperboard card
Q: What is the difference between a blister pack and a strip pack?
Q: Can blister trays be customized?
Q: How long do blister trays last?
Q: Are blister trays waterproof?
Q: Are blister packs safe?
Q: How to choose the right blister tray for my product?
Q: Is blister packaging cheap?
Q: How are blister trays sealed?
Q: What are the limitations of blister packaging?
We're professional blister tray manufacturers and suppliers in China, specialized in providing customized blister plastic packaging. Please feel free to wholesale bulk cheap blister tray from our factory. Also, free sample and quotation are available.